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Фрагмент инструкции
shipping weight. DO NOT over-exert yourself while unpacking or moving your machine . you will need assistance. Serious personal injury may occur if safe moving methods are not followed. When moving, always insure that you have enough clearance in the path way you intend to take and that floor and stair structures are capable of supporting the combined weight of the machine and the people moving it. When you are completely satisfied with the condition of your shipment, you should inventory its parts. After all the parts have been removed from the crate, you should have: • Milling Machine • Tool Box -Fly Cutter 1 -Oil Bottle 1 -Screwdriver 1 -Wheel Handles 3 -Open End Wrench 1 Other featured items will be already mounted to the machine. They include: -Flood Coolant Pump -Draw Bar -Fly Cutter Arbor -Powerfeed (G1008 only) -Light Fixture In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expediency, replacements can be obtained at your local hardware store. NOTICE A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustrations. -9-G1004/1008 Vertical Milling Machine Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. Do not use gasoline or other petroleum- based solvents to remove this protective coating. These products generally have low flash points which makes them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur. Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards. Keep children and animals safely away when cleaning and assembling this machine. All die-cut metal parts have a sharp edge (called OflashingO) on them after they are formed. This is generally removed at the factory. Sometimes a bit of flashing might escape inspection, and the sharp edge may cause cuts or lacerations when handled. Please examine the edges of all die-cut metal parts and file or sand the edge to remove the flashing before handling. Site Considerations FLOOR LOAD Your G1004/G1008 Milling Machine represents a large weight load in a 28" x 20" footprint. Most commercial or garage shop floors should be sufficient to carry the weight. Before moving this milling machine onto a residential floor inspect it carefully to determine that it will be sufficient to carry the load. If you question the strength of your floor, you should consider having it inspected for possible reinforcement. WORKING CLEARANCES Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation. LIGHTING AND OUTLETS Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits. Make your shop Ochild safeO. Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment. G1004/1008 Vertical Milling Machine -10 SECTION 4: ASSEMBLY B BBe eeg ggi iin nnn nni iin nng gg A AAs sss sse eem mmb bbl lly yy Assembly of the G1004/G1008 is straightforward. We have organized the assembly process into steps. Please follow them in sequence. ORDER OF ASSEMBLY A. Leveling B. Mounting Handles C. Install Collet or Arbor D. Fly Cutter E. Knee Hand Crank Tools Required: A complete set of metric Allen® wrenches will be necessary for most of the assembly and adjustments. A rubber mallet and a set of open ended, metric wrenches will also be needed. Leveling Before attempting to use your mill, make sure that it is sitting firmly in place and that the work table is level. Should you find th...
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