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™ ® ANINDEPENDENT LABORATORY TESTINGFOR PUBLICSAFETY ® Power Pro..... Semi-automatic Model 496 POWDER ACTUATED TOOL MANUFACTURERS. INSTITUTE INC. ™ ® ANINDEPENDENT LABORATORY TESTINGFOR PUBLICSAFETY ® Power Pro..... Semi-automatic Model 496 Operating Instructions Important: Read this manual and all labels carefully before operating your powder actuated tool. This manual should always accompany the tool and be transferred with it upon change of ownership. INDEX Warning: Safety Precautions............................................................ 3-11 Why A Fastener Holds ........................................................................ 12 Selecting Fasteners and Power loads ................................................ 13 Operation ............................................................................................ 14 Parts List ............................................................................................. 16 Cleaning and Maintenance ................................................................. 17 Tool Disassembly ................................................................................ 18 Tool Assembly..................................................................................... 21 Troubleshooting Guide ........................................................................ 24 Fasteners ............................................................................................ 25 Application Chart ................................................................................. 26 Warranty................................................................................Back Cover REMINGTON Power Pro. ..... Semi-automatic Model 496 The Remington Power Pro. ..... Model 496 is designed for use with Remington 27 caliber power load strips and Remington power fasteners which are no longer than 3". Remington power fasteners are manufactured from special steel and heat treated to produce a very hard yet ductile fastener. Maximum 3" Power Fastener† Recommended Approved Goggles Muzzle/Guide Barrel Assembly Trigger Spall Shield 10-Shot Power Load Strip† †Not supplied with tool 105635 2 Warning: Safety Precautions IMPORTANT: Read these operating instructions carefully and completely before trying to operate or service this tool. Improper use of this tool can cause serious injury or death from firing fastener into body or from flying debris. We expressly disclaim any liability for any injury to persons or damage to property which result from your failure to take the precautions contained in this manual. WARNING: This tool is designed only for use by qualified operators. Qualification is obtained through a thorough understanding of the Safety Warnings and operating instructions as defined in this operating manual. NOTE: The labor regulations of many states require that the operator of this tool on a job site be thoroughly trained and certified for competence prior to operating this tool. For certification procedures, call: DESA Tool Division, 1-800-626-2237 (USA) or 1-905-826-8010 (Canada). BEFORE USING G 018 1. Always handle the tool as if it were loaded. Before starting work, check that the tool is unloaded and the muzzle is clear. Never load a tool unless it is going to be used. 2. Always inspect to make sure the tool is working properly. If the tool does not work properly, remove from service and tag “DEFECTIVE.” Do not use the tool again until it has been properly repaired. DEFECTIVE 3. Operators and bystanders must ALWAYS wear goggles and ear protection which meet or exceed the accepted standards for adequate protection in your country. In the USA, refer to ANSI standards. In Canada, refer to CSA standards. 105635 3 Safety Precautions G 018 POWDER ACTUATED TOOLS IN USE WARNING ! 4. Always clear the work area on all sides and post appropriate warning signs on job sites. 5. Make sure the work area is clean from loose material and debris. HANDLING THE TOOL G 018 G 018 1. Never place your hand over the muzzle. Accidental discharge can cause serious injury. 2. Never place your finger on the trigger until the tool’s muzzle is against the work surface. 105635 4 Safety Precautions G 018 G 018 G 018 4. Never carry or pass a loaded powder actuated tool. Never point a powder actuated tool at anyone. 3. Store powder actuated tool and power load strips in a locked container. Unload tool before storing. Keep power loads of different power levels in separate containers. POWERLOADS POWE LOAD 5. If the tool is dropped, inspect for damage and repair it before continuing to work. Never use a damaged tool. G 018 6. Always take precaution to maintain your balance while operating a powder actuated tool. 105635 5 Safety Precautions TOO HARD Point flattens ? ? ? G 018 G 018 7. An operator taking medication should take extra precautions while handling the tool. Never drink alcoholic beverages or take medications which impair your vision, balance or judgement before using a powder actuate...