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Always follow safety precautions in the Owner’s and Safety Manual. Improper use can cause serious injury! The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Preserve this Manual carefully! ATTENTION! Suivez toujours les conseils de securite du present manuel d’emploi et de securite. Une utilisation incorrecte de la tronconneuse peut entrainer des blessures graves! Conservez avec soin ce manuel! Les gaz d’echappement emis par ce produit contiennent des produits chimiques connus par l’Etat de Californie pour provoquer le cancer, des defauts de naissance ou autres dommages de reproduction. Lisez et comprenez ce manuel. WARNING ! Careless or improper use of this product can cause serious or even fatal injury. Before operating a chain saw or other MAKITA products it is important that you read, fully understand and carefully follow the instructions outlined in this owners manual. Kickback may cause severe or fatal injury and is one of many potential dangers in operating a chain saw. Kickback and other safety related precautions are described in detail within this owners manual. Additional owners manuals are available from MAKITA U.S.A., INC., 14930-C Northam Street, La Mirada, CA 90638-5753, USA, Telephone: (714) 522 80 88 and MAKITA CANADA INC.,1950 Forbes Street, Whitby, Ontario, L1N 7B7, Canada, Telephone: (905) 571 22 00. This product complies with: American National Standard Institute B 175.1-1991 chain saw safety standard. Canadian Standards Association Z62.1-95 chain saw safety standard. Z62.3-96 chain saw kickback standard. Society of Automotive Engineers SAEJ 335-Jun 95 „Multiposition small engine exhaust system fire ignition suppression” With the purchase of this chain saw you have chosen a German quality product. Important instructions for the assembly and operation of this saw are given in this manual. For your own safety, we ask you to read the accident prevention instructions very carefully before putting your chain saw into operation, as incorrect handling can, despite all precautions, lead to accidents. With a little care and attention you will have good service and lasting satisfaction from this first-rate product. The following industrial property rights apply: US 4465440, US 5411382, EP 0236858, EP 0560201, GBM 8710075, GBM 8809928, GBM 9203378, GBM 29616652. DCS 430, DCS 431, DCS 520, DCS 520i, DCS 540, DCS 5200i Contents Page Contents Page Delivery inventory 3 Sharpening the saw chain 24-25 Symbols 3 Cleaning the guide bar 25 Safety precautions 4-15 Cleaning the brake band and sprocket interior 26 Denomination of components 16 Replacing the saw chain 26 Technical data 17 Replacing the suction head 26 Approved bar and chain combinations 17 Replacing / cleaning the spark arrester screen 26 Mounting the guide bar and saw chain 18-19 Cleaning the air filter 27 Chain brake 19 Replacing the spark plug 27 Fuel / Refuelling 20-21 Replacing the starter cable 28 Adjusting the chain lubrication 21 Replacing the return spring 28 Starting the engine 22 Mounting the fan housing 28 Stopping the engine 22 Instructions for daily and periodic maintenance 29 Checking the chain brake 23 Service, spare parts and guarantee 29-30 Checking the chain lubrication 23 Troubleshooting 30 Adjusting the carburetor 23 Extract from the spare parts list 31 Working in winter 24 Adress list 62 The MAKITA DCS 430, DCS 431, DCS 520, DCS 520i, DCS 540, DCS 5200i will be delivered in a protective cardboard box to prevent transport damage. Cardboard is a basic raw material and is consequently reuseable or suitable for recycling (waste paper recycling). RE Y Delivery inventory 4 1 2 Saw chain 57 6 3 Guide bar 4 Chain protection cover 5 Universal wrench 6 Wrench 7 Screw driver for carburetor adjustment 1 3 2 Chain saw (only in delivery for model 5200i) In case one of the parts listed should not be included in the 8 Owner’s and Safety Manual (not shown) delivery inventory, please consult your sales agent. Symbols You will notice the following symbols on the chain saw and in the Owner’s and Safety Manual: Stop engine! Wear protective gloves! Chain brake Caution, kickback! Fuel and oil mixture Carburetor adjustment Chain oil fill/oil pump Working in winter First aid Recycling 1 2 RE Y STOP Read instruction manual and follow the warning- and safety precautions! Particular care and caution! Forbidden! Wear protective helmet, eye and ear protection! No smoking! No open fire! On/Off (I/O) switch Press starting valve Engine - manual start Choke lever Further symbols see page 5. Safety precautions for chain saw operators While operating the chain saw please observe the following rules: a) Contact of the guide bar nose with any object should be avoided. b) Tip contact may cause the guide bar to move suddenly upward and backward, which may cause serious or fatal injury. c) Always operate the chain saw with both hands. WARNING! Read and follow all saf...