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This manual supplies information for the installation, operation, and servicing of the appliance. It is strongly recommended that this manual be reviewed completely before proceeding with an installation. Its use will reduce service calls and chance of injury and will lengthen product life. FILTERPUMP AUX1 AUX2 HIGH SPEED LOW SPEED BOOSTER PUMP If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. – Installation and service must be performed by a qualified installer, service agency or the gas supplier. Sta-Rite Pool/Spa Group 293 Wright Street, Delavan, WI 53115 North America: 800-752-0183, FAX 800-582-2217 International: 262-728-5551, FAX: 262-728-4461, TELEX: ITT 4970245 Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA © 2003, Sta-Rite Industries, Inc. Printed in U.S.A. S396 (Rev. 1/17/03) INSTALLATION, OPERATION AND SERVICE MANUAL Model SR Pool and Spa Heater Natural Gas/LP Gas TO INSTALLER: Affix these instructions adjacent to the heater. TO CONSUMER: Retain these instructions for future reference. FOR YOUR SAFETY - This product must be installed and serviced by a professional service technician, qualified in pool heater installation. Improper installation and/or operation could create carbon monoxide gas and flue gases which could cause serious injury or death. Improper installation and/or operation will void the warranty. FIGURE 1 FILTER PUMP AUX1 AUX2 HIGH SPEED LOW SPEEDBOOSTER PUMP Table of Contents Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Specifications, Requirements . . . . . . . . . . . . . . 3 Description of the Heater . . . . . . . . . . . . . . . . . . . . . . . 4 Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . 4 Owner’s Operating Instructions . . . . . . . . . . . . . . . . . . 4 Before Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Spa Temperature Caution . . . . . . . . . . . . . . . . . . . 5 Operating Instructions. . . . . . . . . . . . . . . . . . . . . . 5 ToTurn Off Gas To the Appliance . . . . . . . . . . . . . 6 Operating Control. . . . . . . . . . . . . . . . . . . . . . . . . 6 After Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Care/Maintenance/Winterizing . . . . . . . . . . . . . . . . . . . 8 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . 9 Outdoor Installation . . . . . . . . . . . . . . . . . . . . . . . 9 Indoor Installation . . . . . . . . . . . . . . . . . . . . . 10-15 Water Connections . . . . . . . . . . . . . . . . . . . . 15-18 Pressure Relief Valve. . . . . . . . . . . . . . . . . . . . . . 18 Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . 19 Checking Combination Gas Control Valve . . . . . . 19 Pressure Testing . . . . . . . . . . . . . . . . . . . . . . . . . 20 Electrical Wiring/External Control Interface . . . 20-22 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 23-30 Repair Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-35 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 SAFETY INSTRUCTIONS FOR YOUR SAFETY - This product must be installed and serviced by a professional service technician, qualified in pool heater installation. Some jurisdictions require that installers be licensed. Check with your local building authority about contractor licensing requirements. Improper installation and/or operation could create carbon monoxide gas and flue gases which could cause serious injury or death. Improper installation and/or operation will void the warranty. Installation must be in accordance with all local codes, or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1 and the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, as applicable. The heater, when installed, must be electrically grounded and bonded in accordance with local codes, or, in absence of local codes, with the National Electrical Code, ANSI/NFPA 70. This appliance is equipped with an uncon- 2 For instructions on checking the gas pressure through the Combination Gas Control Valve, See the sidebar on Page 19. SAFETY INSTRUCTIONS (Continued) Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and Do not attempt to adjust the gas flow by adjusting t...