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39. Deaths, serious injury or damage to property may occur if the above is not followed exactly. page no. Parts List 1 Lid Handle 2 Warming Rack 3 Lid 4 Air Vent Set 5 Cooking Grid 6 Top Hinge (2) 7 Bottom Hinge (2) 8 Charcoal Grid 9 Side Handle 10 Bottom Bowl 11 Side Shelf 12 Charcoal Grid Support Rod (2) 13 Adjustable Knob Assembly 14 Control Panel 15 Adjustable Handle 16 Leg Support Cup (4) 17 Ash Receiver Slide 18 Left Leg (2) 19 Right Leg (2) 20 Bottom Plate 21 Wheel (2) 22 Hub Cap (2) 23 Axle 24 Ash Receiver Assembly Exploded View 1 2 4 3 5 8 6 9 7 10 12 14 13 11 16 15 12 17 16 18 19 20 22 21 24 23 21 22 Hardware A Screw M4x12 Zinc Plated Phillips Truss Head 1 pc B Screw M5x12 Zinc Plated Phillips Truss Head 7 pcs C Screw M6x16 Zinc Plated Phillips Truss Head 11 pcs D Screw M6x40 Zinc Plated Phillips Truss Head 4 pcs E Screw M6x45 Zinc Plated Phillips Truss Head 2 pcs F Nut M8 Zinc Plated 2 pcs G Cap Nut M5 Zinc Plated 2 pcs H Wing Nut M5 Zinc Plated 1 pc I Wing Nut M6 Zinc Plated 5 pcs J Washer o5.5 Zinc Plated 6 pcs K Washer o6.5 Zinc Plated 5 pcs L Washer o6.5 Zinc Plated 12 pcs M Washer o6.2 Zinc Plated 4 pcs N Washer o6.2 Heat Resistant 12 pcs O Lock Washer o5.5 Zinc Plated 7 pcs P Lock Washer o6.5 Zinc Plated 11 pcs Q Pin o5 x 30 Black Coated 2 pcs R Cotter Pin o1.4 x 30 Zinc Plated 2 pcs Tools Required for Assembly (Included) #2 Phillips Head Screwdriver M5 - M10 Wrench Assembly Instructions DO NOT RETURN PRODUCT TO STORE. For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference. For Easiest Assembly: • To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings. 1 Attach Air Vent Set and Lid Handle B x 1 C x 2 H x 1 L x 2 Nx 2 Ox 1 P x 2 2 Attach Side Handle and Ash Receiver Slide C x 3I x 1 Kx 1 L x 2Nx 2 P x 1 6 Attach Charcoal Grid Support Rods and Adjustable Knob Assembly B x 2 Gx 2 Jx 2 Nx 2 Ox 2 5 Insert Ash Receiver Assembly Note: Ash Receiver must always be inplace before lighting. Assembly Instructions (continued) 10 Insert Charcoal Grid 9 Attach Side Shelf C x 4 L x 4Nx 4 11 Attach Lid Q x 2 R x 2 12 Insert Warming Rack Insert Cooking Grid Operating Instructions This appliance is designed for use only with quality charcoal briquets, lump charcoal and cooking wood. Lighting 1. Open lid and vents. 2. Make sure ash receiver is empty and secure. 3. Remove cooking grid. 4. Arrange and light fuel per instructions on fuel package. 5. Allow fuel time to ash into glowing coals before cooking. First Use 1. Make sure all labels, packaging and protective films have been removed from the grill. 2. Remove manufacturing oils before cooking on this grill for the first time, by operating the grill for at least 15 minutes with the lid closed. This will “heat clean” the internal parts and dissipate odors. CAUTION: Instant light charcoal can burn at very high temperatures during initial startup. Make sure lid is open until charcoal turns to hot coals. Direct Cooking Cooking directly over hot coals. Ideal for searing in juices and food requiring less than 25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables and fruit. 1. Open lid and remove cooking grid. 2. Load and light charcoal per charcoal manufacturer’s instructions. Leave lid open. 3. While wearing protective gloves, carefully spread hot coals evenly across charcoal grid with a long handle tool. 4. While wearing protective gloves replace cooking grid, close lid and allow grill to preheat. 5. While wearing protective gloves open lid and place food onto cooking grids above the hot coals with long handle tongs. 6. With lid open or closed, cook until desired internal food temperatures are achieved. Note: If additional briquettes are needed, remove food from cooking grid and while wearing protective gloves remove the cooking grid and place additional briquettes without disturbing the hot coals. Carefully replace cooking grid and food. 7. Allow charcoal to burn out by closing lid and all vents. Except in the case of an emergency, do NOT pour water on hot coals. Indirect Cooking Not cooking directly over hot coals. Ideal for slow cooking and foods requiring more than 25 minutes such as most roasts, loins, chops, whole chickens, turkey, fish and baked goods. 1. Open lid and remove cooking grid. 2. Load and light charcoal per charcoal manufacturer’s instructions. Leave lid open. 3. While wearing protective gloves, carefully spread hot coals to the outsides of charcoal grid with a long handle tool. 4. While wearing protective gloves replace cooking grid, close lid and allow grill to preheat. 5. Wear protective gloves to open lid. Use long handled tools to place food onto cooking grids above the areas without hot coals. 6. With lid closed, cook until desired internal food temperatures are achieved. Note: If additional briquettes are needed, remove food from cooking grid and while weari...