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F10-2000-02 2902554-1 TABLE OF CONTENTS TECHNICAL DATA ........................................... 1 Dimensions ........................................... 1 Specifications ......................................... 1 OIL BURNER COMPONENTS IDENTIFICATION .................... 2 F10 Burner Components ................................. 2 Serial Number Identification .............................. 2 INITIAL SET-UP ............................................. 2 ASSEMBLY OF AIR TUBE TO BURNER CHASSIS ................... 3 MOUNTING THE BURNER TO BOILER OR FURNACE ............... 3 Method 1-Universal Mounting Flange ....................... 3 Method 2-Semi-flange Collar ............................. 5 Method 3-Pedestal Mount ............................... 5 ELECTRICAL CONNECTIONS .................................. 5 APPLICATION FIELD WIRING .................................. 6 NOZZLE PLACEMENT ........................................ 7 INSERTION/REMOVAL OF DRAWER ASSEMBLY ................... 7 ELECTRODE SETTING ....................................... 8 TURBULATOR SETTING ...................................... 8 OIL LINE CONNECTIONS ..................................... 8 Single Line (Gravity Feed System) ......................... 9 Two Line (Lift System) .................................. 10 PUMP PURGE .............................................. 11 Single Line (Gravity Feed System) ......................... 11 Two Line (Lift System) .................................. 11 SETTING THE AIR ADJUSTMENT PLATE ......................... 12 BURNER SET-UP CHART ..................................... 12 SPARE PARTS .............................................. 14 PRECAUTIONS -CANADA ..................................... 16 PRECAUTIONS -U.S.A ........................................ 17 PARTS LIST Your Riello 40 F10 burner should include the following parts. Please check to make sure all parts are present before beginning the installation. QTY. DESCRIPTION (parts bag) QTY. DESCRIPTION (carton) _ Mounting flange bolts (short) 1 -Burner chassis with cover 2-Semi-flange bolts (long) 1 -Universal Mounting Flange 4-Nuts 2 -Semi-flanges 2-Chrome nuts 1 -Mounting gasket 1-Oil pump connector (supply) 1 -Installation Manual 1-Oil pump connector (return) 1 -By-pass plug 2-Female 1/4" NPT adapter 1 -2.5 mm Allen key 1-Male 3/8" NPT adapter (separate carton) 1 -Combustion head * OEM burners shipped with combustion head mounted. F10 -I RIELLO 40 F10 TECHNICAL DATA !_ B O L) D6012 DIMENSIONS Inches 10 5/16 12 8 1/32 mm 262 305 204 El 10 inch long (254 mm) tubes also available. SPECIFICATIONS FUEL: No. 2 Fuel Oil FIRING RATE: 1.45 to 2.95 GPH 4.7 to 9.5kg/h EFFECTIVE OUTPUT: 203,000 to 413,000BTU/h 51,160 to 104,130 kcal/h VOLTAGE (Single Phase): 120V 60Hz(+10% ABSORBED ELECTRICAL POWER: 264 Watts MOTOR (rated): 3250rpm Run Current 2.2 AMP CAPACITOR: 12.5Microfarads260V PUMP PRESSURE: 130 to 200PSI PRIMARY CONTROL: RIELLO530SE/C IGNITION TRANSFORMER: 8kV 16mA 3 15/16 100 59.5 to -15%) 5 127 121 kW 10 7/16 265 MOUNTING MODEL F10 Inches mm FLANGE I A 1 1/4 32 I DIMENSIONS B 1/4 6 7/16 11 2 3/16 56 5 1/2"7 1/2" -190 mm 8 15/32" -215 mm D6000 FIO-1 OIL BURNER COMPONENTS IDENTIFICATION RIELLO 40 SERIES F10 BURNER COMPONENTS 1. Lockout indicator lamp and 9. End cone Reset button 10. Turbulator adjustment screw 2. Primary control 11. Air tube cover 3. Primary control sub-base 12. Coil 4. Pump pressure regulator 13. Vacuum gauge connection port adjustment screw 14. Pressure gauge and bleeder port 5. Motor 15. Return fuel line port 6. Capacitor 16. Supply fuel line port 7. Air adjustment fixing screws 17. Adjustable collar 8. Air shutter 18. Mounting flange with gasket SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number, example, 97 A 8511111 00025, is identified as follows: 97 = last two digits of the year of manufacture; A = BI-week of manufacture; 8511111 = burner product code; 00025 = increment of 1 for each burner produced -specific to product code -reset to zero each January 1st. iYea r of Manufacture _ 97)_(A)( 851111)_ ( 00025 _ Sequence] IBl-week of manufacture I burner product code I INITIAL SET-UP A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present. B) Remove burner cover by loosening the three screws securing it. Remove control box and air tube cover (see page 7). C) Remove drawer assembly from air tube, insert nozzle and set turbulator adjustment for specific input required (see pages 7 & 8), then set aside. D) Mount air tube to burner chassis (see page 3). F10-2 ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the AIR TUBE by loosening the screw (2). Carefully pull the DRAWER AS...